← ClaudeAtlas

safety-stock-reviewlisted

Size or audit safety stock with assumption checks - the z*sigma*sqrt(LT) formula plus an empirical stress test of what it actually delivers (cycle service vs fill rate) per variability class. Use when the user mentions safety stock, emniyet stoku, emniyet stoğu, reorder point, service level, stok seviyesi belirleme. Differentiator - refuses to hand back a number without validating the demand-distribution assumptions behind it.
gulmezeren2-byte/industrial-engineering-ai-skills · ★ 0 · AI & Automation · score 70
Install: claude install-skill gulmezeren2-byte/industrial-engineering-ai-skills
# Safety Stock Review The textbook formula assumes roughly normal demand. Real portfolios contain SKUs where that assumption fails badly - the skill's job is to compute the number AND say where it can be trusted. ## Required data Per-SKU demand history (`sku`, `period`, `qty`, 12+ periods), lead time (with variability if available), and the service target. Clarify early **which service the target means**: cycle service (probability of no stockout per cycle) or fill rate (share of units served) - contracts usually mean fill rate, formulas usually compute cycle service. ## Workflow 1. **Classify first.** Compute CV and zero-period share per SKU. For CV >= 1.0 or intermittent demand, state up front that the normal-formula result will be optimistic. 2. **Compute the formula result:** SS = z * sigma_d * sqrt(LT), ROP = mu_d * LT + SS (demand-period units consistent with LT). If lead time varies, use the extended form with the sigma_LT term - ignoring lead-time variance is the most common silent understatement. 3. **Stress-test empirically.** Set stock at mu + SS and replay the actual history: report both achieved cycle service (share of periods fully covered) and achieved fill rate (units served / units demanded). Zero-demand periods pass cycle service for free - fill rate is the honest one on intermittent items. 4. **Show the cost of nines.** SS at 90/95/98/99% targets for the SKUs in question - service targets are pricing decisions, and the curve makes that visible. 5. **Re